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西安不銹鋼加工時(shí)主要的難點(diǎn)
日期:2024-11-24 23:29
瀏覽次數(shù):0
摘要:<span style="font-family:宋體;font-size:small;"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;"><a href="http://www.yeyeyule.cn/timemodel/firstctg/2013-09-30/3140744/1.html" target="_blank">西安不銹鋼加工</a>時(shí)主要的難點(diǎn)</span></span><span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">一、加工時(shí),刀具與工具的發(fā)熱量高,刀具易磨損,因此,對(duì)刀具要有一定的要求,要耐磨耐高溫。同時(shí),做到刃口要鋒利,選擇合理角度。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">二、轉(zhuǎn)速慢,切削時(shí)受力較大。生產(chǎn)效率不高。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">三、發(fā)熱量高,冷卻油選擇很重要,一般用氯化硫。效果較好。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">四、鉆深孔及攻絲,難度*大。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">五、加工不銹鋼,工人要有一定的經(jīng)驗(yàn)和過硬的技術(shù)。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";"><span style="font-size:small;">西安不銹鋼的加工性能:</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">1、</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼切削時(shí)塑形大、韌性高,切削時(shí)消耗能量大,切削溫度高。不銹鋼導(dǎo)熱率低,散熱不好易形成刀具高溫</span><span style="font-family:'Times New Roman';"><span lang="EN-US">;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼粘結(jié)凝焊性強(qiáng),切削過程中易形成積屑瘤</span><span style="font-family:'Times New Roman';"><span lang="EN-US">;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼加工硬化傾向強(qiáng),切削表面易形成硬化層</span><span style="font-family:'Times New Roman';"><span lang="EN-US">;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼不易斷屑,切削過程中易堵塞,影響加工表面的光潔。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">2、</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼切削刀具:前角,前角不易太大,一般取</span><span style="font-family:'Times New Roman';"><span lang="EN-US">12--30°;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">前面,前面磨出月牙形導(dǎo)屑槽可改善切削條件</span><span style="font-family:'Times New Roman';"><span lang="EN-US">;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">后角,對(duì)硬質(zhì)合金車刀,后角應(yīng)為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">6--10°</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">,對(duì)高速鋼車刀,后角應(yīng)為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">8--12°;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">主偏角</span><span style="font-family:'Times New Roman';"><span lang="EN-US">60--75°;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">副偏角,應(yīng)為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">8--20°;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">在粗車時(shí)應(yīng)大于零,在精車</span></span><span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">時(shí)應(yīng)小于零</span><span style="font-family:'Times New Roman';"><span lang="EN-US">;</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">刀尖半徑,一般為</span><span style="font-family:'Times New Roman';"><span lang="EN-US">0.2--0.8mm</span></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">。</span></span><span style="font-family:宋體;font-size:small;"> </span>
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<span style="font-size:small;"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">3、</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman";">不銹鋼切削中的冷卻潤滑:采用冷卻潤滑性能較好的潤滑液,如硫化油、極壓乳化油、錠子油、油酸或植物油等。</span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
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<span lang="EN-US"><span style="font-family:'Times New Roman';font-size:small;"> </span></span>
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<span style="font-family:宋體;font-size:small;"> </span>
西安不銹鋼加工時(shí)主要的難點(diǎn)
一、加工時(shí),刀具與工具的發(fā)熱量高,刀具易磨損,因此,對(duì)刀具要有一定的要求,要耐磨耐高溫。同時(shí),做到刃口要鋒利,選擇合理角度。
二、轉(zhuǎn)速慢,切削時(shí)受力較大。生產(chǎn)效率不高。
三、發(fā)熱量高,冷卻油選擇很重要,一般用氯化硫。效果較好。
四、鉆深孔及攻絲,難度*大。
五、加工不銹鋼,工人要有一定的經(jīng)驗(yàn)和過硬的技術(shù)。
西安不銹鋼的加工性能:
1、不銹鋼切削時(shí)塑形大、韌性高,切削時(shí)消耗能量大,切削溫度高。不銹鋼導(dǎo)熱率低,散熱不好易形成刀具高溫;不銹鋼粘結(jié)凝焊性強(qiáng),切削過程中易形成積屑瘤;不銹鋼加工硬化傾向強(qiáng),切削表面易形成硬化層;不銹鋼不易斷屑,切削過程中易堵塞,影響加工表面的光潔。
2、不銹鋼切削刀具:前角,前角不易太大,一般取12--30°;前面,前面磨出月牙形導(dǎo)屑槽可改善切削條件;后角,對(duì)硬質(zhì)合金車刀,后角應(yīng)為6--10°,對(duì)高速鋼車刀,后角應(yīng)為8--12°;主偏角60--75°;副偏角,應(yīng)為8--20°;在粗車時(shí)應(yīng)大于零,在精車時(shí)應(yīng)小于零;刀尖半徑,一般為0.2--0.8mm。
3、不銹鋼切削中的冷卻潤滑:采用冷卻潤滑性能較好的潤滑液,如硫化油、極壓乳化油、錠子油、油酸或植物油等。