日期:2024-11-25 08:32
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摘要:<span style="font-family:宋體;">不銹鋼加工特點(diǎn)及要點(diǎn)</span>
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<span style="font-family:宋體;">西安華達(dá)不銹鋼有限公司是知名的不銹鋼加工廠家</span><span>,</span><span style="font-family:宋體;">并且在生產(chǎn)不銹鋼的領(lǐng)域有著較高的聲譽(yù)和信譽(yù)</span><span>,</span><span style="font-family:宋體;">產(chǎn)品質(zhì)量高</span><span>,</span><span style="font-family:宋體;">價(jià)格合理</span><span>,</span><span style="font-family:宋體;">廣受顧客朋友的好評(píng)</span><span>.</span><span style="font-family:宋體;">下面介紹一下不銹鋼加工特點(diǎn)及要點(diǎn):</span>
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<span style="font-family:宋體;">1、</span><span style="font-family:宋體;">加工硬化嚴(yán)重</span><span>:</span><span style="font-family:宋體;">在不銹鋼中</span><span>,</span><span style="font-family:宋體;">以?shī)W氏體和雙相</span><span>(</span><span style="font-family:宋體;">奧氏體</span><span>+</span><span style="font-family:宋體;">鐵素體</span><span>)</span><span style="font-family:宋體;">不銹鋼的加工硬化現(xiàn)象*為突出</span><span>.</span><span style="font-family:宋體;">因?yàn)椴讳P鋼的塑性大</span><span>,</span><span style="font-family:宋體;">塑性變形時(shí)晶格歪扭</span><span>,</span><span style="font-family:宋體;">強(qiáng)化系數(shù)很大</span><span>;</span><span style="font-family:宋體;">且?jiàn)W氏體不夠穩(wěn)定</span><span>,</span><span style="font-family:宋體;">在切削應(yīng)力的作用下</span><span>,</span><span style="font-family:宋體;">部分奧氏體會(huì)轉(zhuǎn)變?yōu)轳R氏體</span><span>;</span><span style="font-family:宋體;">再加上化合物雜質(zhì)在切削熱的作用下</span><span>,</span><span style="font-family:宋體;">易于分解呈彌散分布</span><span>,</span><span style="font-family:宋體;">使切削加工時(shí)產(chǎn)生硬化層</span><span>.</span>
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<span style="font-family:宋體;">2、</span><span style="font-family:宋體;">切削力大</span><span>:</span><span style="font-family:宋體;">不銹鋼在切削過(guò)程中塑性變形大</span><span>,</span><span style="font-family:宋體;">尤其是奧氏體不銹鋼</span><span>(</span><span style="font-family:宋體;">其伸長(zhǎng)率超過(guò)</span><span>45</span><span style="font-family:宋體;">號(hào)鋼的</span><span>1.5</span><span style="font-family:宋體;">倍以上</span><span>),</span><span style="font-family:宋體;">使切削力增加</span><span>.<span style="font-family:宋體;">不銹鋼加工特點(diǎn)及要點(diǎn),</span></span><span style="font-family:宋體;">同時(shí)</span><span>,</span><span style="font-family:宋體;">不銹鋼的加工硬化嚴(yán)重</span><span>,</span><span style="font-family:宋體;">熱強(qiáng)度高</span><span>,</span><span style="font-family:宋體;">進(jìn)一步增大了切削抗力</span><span>,</span><span style="font-family:宋體;">切屑的卷曲折斷也比較困難</span><span>.</span>
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<span style="font-family:宋體;">3、</span><span style="font-family:宋體;">切削溫度高</span><span>:</span><span style="font-family:宋體;">切削時(shí)塑性變形及與刀具間的摩擦都很大</span><span>,</span><span style="font-family:宋體;">產(chǎn)生的切削熱多</span><span>;</span><span style="font-family:宋體;">大量切削熱都集中在切削區(qū)和刀削接觸的界面上</span><span>,</span><span style="font-family:宋體;">散熱條件差</span><span>.<span style="font-family:宋體;">不銹鋼加工特點(diǎn)及要點(diǎn),</span></span><span style="font-family:宋體;">在相同的條件下切削溫度比</span><span>45</span><span style="font-family:宋體;">號(hào)鋼高</span><span>200</span><span style="font-family:宋體;">℃</span><span style="font-family:宋體;">左右</span><span>.</span>
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<span style="font-family:宋體;">4、</span><span style="font-family:宋體;">切削不易折斷、易粘結(jié)</span><span>:</span><span style="font-family:宋體;">不銹鋼的塑性、韌性都很大</span><span>,</span><span style="font-family:宋體;">在高溫、高壓下</span><span>,</span><span style="font-family:宋體;">不銹鋼與其他金屬的親和性強(qiáng)</span><span>,</span><span style="font-family:宋體;">易產(chǎn)生粘附現(xiàn)象</span><span>,<span style="font-family:宋體;">不銹鋼加工特點(diǎn)及要點(diǎn),</span></span><span style="font-family:宋體;">并形成積削瘤</span><span>,</span><span style="font-family:宋體;">既加劇刀具磨損</span><span>,</span><span style="font-family:宋體;">又會(huì)出現(xiàn)撕扯現(xiàn)象而使已加工表面惡化</span><span>.</span><span style="font-family:宋體;">含碳量較低的馬氏體不銹鋼的這一特點(diǎn)更為明顯</span><span>.</span>
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<span style="font-family:宋體;">5、</span><span style="font-family:宋體;">刀具易磨損</span><span>:</span><span style="font-family:宋體;">切削不銹鋼過(guò)程中的親和作用</span><span>,</span><span style="font-family:宋體;">使刀削間產(chǎn)生粘結(jié)、擴(kuò)散</span><span>,</span><span style="font-family:宋體;">從而使刀具產(chǎn)生粘結(jié)磨損、擴(kuò)散磨損</span><span>,</span><span style="font-family:宋體;">致使刀具前刀面產(chǎn)生月牙洼</span><span>,</span><span style="font-family:宋體;">切削刃還會(huì)形成微小的剝落和缺口</span><span>;</span><span style="font-family:宋體;">加上不銹鋼中的碳化物</span><span>(</span><span style="font-family:宋體;">如</span><span>TiC)</span><span style="font-family:宋體;">微粒硬度很高</span><span>,</span><span style="font-family:宋體;">切削時(shí)直接與刀具接觸、摩擦</span><span>,</span><span style="font-family:宋體;">擦傷刀具</span><span>,</span><span style="font-family:宋體;">還有加工硬化現(xiàn)象</span><span>,</span><span style="font-family:宋體;">均會(huì)使刀具磨損加劇</span><span>.</span>
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<span style="font-family:宋體;"> </span>
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不銹鋼加工特點(diǎn)及要點(diǎn)
西安華達(dá)不銹鋼有限公司是知名的不銹鋼加工廠家,并且在生產(chǎn)不銹鋼的領(lǐng)域有著較高的聲譽(yù)和信譽(yù),產(chǎn)品質(zhì)量高,價(jià)格合理,廣受顧客朋友的好評(píng).下面介紹一下不銹鋼加工特點(diǎn)及要點(diǎn):
1、加工硬化嚴(yán)重:在不銹鋼中,以?shī)W氏體和雙相(奧氏體+鐵素體)不銹鋼的加工硬化現(xiàn)象*為突出.因?yàn)椴讳P鋼的塑性大,塑性變形時(shí)晶格歪扭,強(qiáng)化系數(shù)很大;且?jiàn)W氏體不夠穩(wěn)定,在切削應(yīng)力的作用下,部分奧氏體會(huì)轉(zhuǎn)變?yōu)轳R氏體;再加上化合物雜質(zhì)在切削熱的作用下,易于分解呈彌散分布,使切削加工時(shí)產(chǎn)生硬化層.
2、切削力大:不銹鋼在切削過(guò)程中塑性變形大,尤其是奧氏體不銹鋼(其伸長(zhǎng)率超過(guò)45號(hào)鋼的1.5倍以上),使切削力增加.不銹鋼加工特點(diǎn)及要點(diǎn),同時(shí),不銹鋼的加工硬化嚴(yán)重,熱強(qiáng)度高,進(jìn)一步增大了切削抗力,切屑的卷曲折斷也比較困難.
3、切削溫度高:切削時(shí)塑性變形及與刀具間的摩擦都很大,產(chǎn)生的切削熱多;大量切削熱都集中在切削區(qū)和刀削接觸的界面上,散熱條件差.不銹鋼加工特點(diǎn)及要點(diǎn),在相同的條件下切削溫度比45號(hào)鋼高200℃左右.
4、切削不易折斷、易粘結(jié):不銹鋼的塑性、韌性都很大,在高溫、高壓下,不銹鋼與其他金屬的親和性強(qiáng),易產(chǎn)生粘附現(xiàn)象,不銹鋼加工特點(diǎn)及要點(diǎn),并形成積削瘤,既加劇刀具磨損,又會(huì)出現(xiàn)撕扯現(xiàn)象而使已加工表面惡化.含碳量較低的馬氏體不銹鋼的這一特點(diǎn)更為明顯.
5、刀具易磨損:切削不銹鋼過(guò)程中的親和作用,使刀削間產(chǎn)生粘結(jié)、擴(kuò)散,從而使刀具產(chǎn)生粘結(jié)磨損、擴(kuò)散磨損,致使刀具前刀面產(chǎn)生月牙洼,切削刃還會(huì)形成微小的剝落和缺口;加上不銹鋼中的碳化物(如TiC)微粒硬度很高,切削時(shí)直接與刀具接觸、摩擦,擦傷刀具,還有加工硬化現(xiàn)象,均會(huì)使刀具磨損加劇.